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AOI
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| Model No.︰ | stencilscan AOI |
| Brand Name︰ | smartsonic |
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StencilScan is a fully integrated (AOI), stand-alone inspection workstation for stencils, screens and boards after fabrication or after cleaning.
StencilScan uses a PC Windows based software package integrated with a high-resolution, calibrated, A3 size flatbed scanner. This combination allows inspection of both stencils and screens for accuracy and blockage after cleaning, absence/presence/position/size of apertures and pre-inspect boards and stencils to Gerber data. |
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| specifications︰ | WHAT IS StencilScan?
StencilScan is a fully integrated (AOI), stand-alone inspection workstation for stencils, screens and boards after fabrication or after cleaning.
StencilScan uses a PC Windows based software package integrated with a high-resolution, calibrated, A3 size flatbed scanner. This combination allows inspection of both stencils and screens for accuracy and blockage after cleaning, absence/presence/position/size of apertures and pre-inspect boards and stencils to Gerber data.
CREATE STENCIL FABRICATION DATA
StencilScan adds flexibility to the stencil and screen inspection process. Utilizing its calibrated scanner, StencilScan inputs stencils, screens, silver or diazo film, mylar images, technical drawings, actual PCBs or original hand-taped designs. With these inputs StencilScan is able to verify cut stencils/screens for accuracy, size and blockage, as well as producing necessary Gerber data for stencil/screen production.
AUTOMATIC FEATURES
Tired of using slow manual inspection methods? StencilScan offers various functions that quickly and automatically create necessary Gerber and verification data:
Cleanliness/Aperture Blockage
Absence/Presence of Apertures
Confirm Proper Aperture Shape and Size
Compare Stencil/Screen vs. Gerber
Compare Stencil/Screen vs. Stencil/Screen
Compare Stencil/Screen vs. PCB
Confirm Proper Aperture Position
Create Stencil Files from Boards/Films
Automatic Inspection Accuracy Level Detection
VERIFICATION
Worried about the quality of stencils, screens or Gerber files? Use StencilScan's "check functions" to verify the accuracy of the data. The new LMA option allows for checking apertures as small as to 0.002" diameter (0.050 mm).
These functions verify stencils and screens for production errors, accuracy, size, identify screen blockage, stretch or damage and step the operator automatically through all discrepancies of the verification results.
PRODUCTION USES
StencilScan creates Gerber files as well as other data used in stencil production, including: Silkscreens, Soldermasks, Padmasters, Stencil Files, Panelized Images, DXF and Gerber-274x files, etc.
StencilScan permits fast and accurate comparison of stencils/screens to bare PCBs bringing automation and increased productivity to QC departments.
WHY USE StencilScan?
Print Yields: 100% automatic inspection of screen/stencils for cleanliness, damage and aperture blockage.
Quality: 100% automatic inspection of screen stencils for absence/presence/size/position of apertures.
Accuracy: Pre-inspect boards and stencils to Gerber data. Detect aperture size error down to 0.0003" (0.008mm) at 3200 dpi.
Flexibility: Supply production with required Gerber data. Use one software product to create data required by the stencil production process.
100% Automatic inspection of stencils, screens and boards after fabrication or cleaning.
Create Gerber files from boards, artwork or stencils.
CAPABILITIES
Inspect for cleanliness or absence / presence of apertures
Pre-inspect boards and stencils to Gerber data
4000 dpi allows inspection of apertures as small as 0.002 inch (0.050 mm) using Local Micro Alignment (LMA)
Guarantee stencil and screen accuracy and cleanliness
Supply production with required Gerber data
Create stencil files from boards, films and stencils
SYSTEM FEATURES
SCANNING
Scan Stencils, Screens, Film or PCBs
Verifiable Image Alignment
Automatic Raster to Gerber Alignment
INSPECTION FUNCTIONS
Compare new Stencils and Screens against Gerber image or actual PCBs for errors
Compare used Stencils and Screens to Gerber image or Golden image for blockage, stretch or damage.
Verify aperture sizes to 0.0003" and aperture absence/presence as small as 0.002" (0.050mm)
Highlight D-Codes
Check Gerber Image against Scanned Image
Compare Gerber Image against Gerber Image
Design Rule Check
AUTOMATIC FUNCTIONS
Pad Recognition: Circle, square, oval, rectangle
Pads on Grid
Local Micro Alignment (LMA)
EDITING
Multi-Color Display
Multi-Level Zoom Function
Edit Accuracy: 0.0001" (0.00254mm)
Customized Aperture Tables
Snap-to: Pad Center
Snap-to-Grid: Pads
Multi-Layer Display
Macros: Create & Store
Automatic Text Function
Metric or Inch
OUTPUT
Pass/Fail Inspection Report
Rework File Generation
Gerber Files (274D & 274X)
Comprehensive Aperture Tables
Stencil Files
Solder Mask
Pad Master
Silkscreen
HP-GL
DXF
PCX and TIFF
Panelized Images
TECHNICAL SPECIFICATIONS
SCANNER
High-Resolution Color Flatbed Scanner, Size A3: (400/1000/2000/3200*/4000* dpi)
Calibrated Accuracy: ± 0.0015" (± 0.0381mm)
A3-Scanning Bed Area: 11.7" x 16.5" (297mm x 419mm)
Maximum Work Area: 32.0" x 32.0" (813mm x 813mm)
*Reduced scanning area for 3200 & 4000 dpi
COMPUTER*
Pentium III (1GHz) Personal Computer
60 GB HD, 512 MB RAM
Windows 95/NT/Me requires: 1 ISA slot, 1 PCI slot, 1 Parallel port
Windows 98(SE)/2000 requires: 2 USB ports
CD-ROM (CD-RW for archive purposes)
Monitor (17" or larger)
Printer
*Recommended customer supplied minimum PC requirements.
ADDITIONAL SYSTEM COMPONENTS
Precision Glass Calibration Grid
Scanner Interface Cards/Cables
Software Protection Key
Custom Transmissive Lighting Package
Custom Desk
Scanning Accessory Package
SOFTWARE OPTIONS
Assembly Module - Integrates off-line programming, inspection and measurement to the StencilScan workstation. Produces assembly programs and process documentation for Pick and Place, Insertion, Test, Inspection and Dispensing machines.
The following are trademarks of the indicated companies: Gerber, The Gerber Scientific Instrument Company; HP-GL, HP, Hewlett-Packard; Windows 95/98/NT 4.0/Me/2000, Microsoft®. |
| Advantages︰ | Print Yields: 100% automatic inspection of screen/stencils for cleanliness, damage and aperture blockage.
Quality: 100% automatic inspection of screen stencils for absence/presence/size/position of apertures.
Accuracy: Pre-inspect boards and stencils to Gerber data. Detect aperture size error down to 0.0003" (0.008mm) at 3200 dpi.
Flexibility: Supply production with required Gerber data. Use one software product to create data required by the stencil production process. |
| Export Markets︰ | China |
| Pricing︰ | FAX |
| Payment Details︰ | T.T. |
| Min Order︰ | 1 set |
| Ship Date︰ | 3 months |
| AQMD︰ | yes |
| ETV︰ | yes |
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